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Elements and Performance Criteria

  1. Plan and prepare to conduct air drilling
  2. Inspect and maintain air drilling equipment
  3. Drill using air drilling methods
  4. Select and use drilling additives
  5. Take samples
  6. Maintain equipment
  7. Respond to problems

Required Skills

Required skills

Specific skills are required to achieve the performance criteria in this unit particularly for the application in the various circumstances in which this unit may be applied This includes the ability to carry out the following as required to conduct air drilling

apply legislative organisation and site requirements and procedures

apply prescribed thread form torque parameters during makeup of down hole equipment and consumables

apply correct internal and external callipers vernier rule and or tape measure for identification of drill piperod diameter wear limits measurement of bitsshrouds and other down hole equipment

apply correct measurement of drill string length

apply methods for calculating hole depth

Required knowledge

Specific knowledge is required to achieve the performance criteria of this unit particularly its application in a variety of circumstances in which the unit may be used This includes knowledge of the following as required to conduct air drilling

the importance to match like threads with like threads on all threaded components and make up torque requirements applicable to thread form in use

the relationship between pressure volume hole diameter pipe diameter and calculation of up hole velocity

drill pipe and rod and thread form wear limit parameters

the need for correct hole collaring use of casing and collar sealing techniques

TC bit sharpening procedures

potential problems related to inaccurate measurement and usage sequence of ground engaging consumables and related down hole components

hazard control measures to enable safe use of compressed air

the importance of monitoring sample quantity

the role that drill cuttings blockages play in affecting sample quality

safe procedures to clear down and up hole drill cuttings blockages within the outside hole return down hole equipment and up hole sample system andor hose

the critical need for correct fitting inspection and maintenance replacement of restraining devices

the hazards associated with the collection of high velocity drilling cuttings

the reason for checking inner tubes and inner tube sealing devices in RC drill pipe

hazards associated with wireline operations and applicable control measures

identification of various thread forms used in air drilling

identification of various inhole tools and correct application given ground conditions

the need for uncontaminated samples

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria required skills and knowledge and the range statement of this unit and include evidence of the following

knowledge of the requirements procedures and instructions for conducting air drilling

implementation of requirements procedures and techniques for the safe effective and efficient completion of air drilling

working with others to undertake and complete air drilling tasks that meets all of the required outcomes

consistent timely completion of air drilling tasks that safely effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment Where personal safety or environmental damage are limiting factors assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance including task skills task management skills contingency management skills and job role environment skills

The assessment environment should not disadvantage the participant For example language literacy and numeracy demands of assessment should not be greater than those required on the job

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity

Aboriginal people and other people from a non English speaking background may have second language issues

Assessment of this competency requires typical resources normally used in the work environment Selection and use of resources for particular worksites may differ due to site circumstances

Where applicable physical resources should include equipment modified for people with disabilities

Access must be provided to appropriate learning andor assessment support when required

Method of assessment

This unit may be assessed in a holistic way with other units of competency The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods

written andor oral assessment of the candidates required knowledge

observed documented andor first hand testimonial evidence of the candidates

implementation of appropriate requirement procedures and techniques for the safe effective and efficient achievement of required outcomes

consistently achieving the required outcomes

first hand testimonial evidence of the candidates

working with others to undertake and complete air drilling tasks

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation may include:

legislative, organisational and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and Workplace Relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Work instructions may come from:

briefings, handovers, plans and work orders and may be written or verbal, formal or informal and may include:

nature and scope of tasks

specifications

quality of finished works

achievement targets

operational conditions

obtaining of permits required

site layout

out of bounds areas

worksite inspection requirements

lighting conditions

plant or equipment defects

hazards and potential hazards

coordination requirements or issues

contamination control requirements

environmental control requirements

barricade and signage requirements

Hazards may include:

lack of preventative maintenance causing rupture of air delivery and sample delivery hoses

damaged/worn clean air and sample hoses

inadequate airborne dust prevention control measures

incorrect match of hose size to hose tails/clamps and fittings

incorrect fitting of clean air or sample hoses

high abrasive wear rates to drill cutting receival equipment

incorrectly fitted hose restraint devices

incorrect hose restraints in use

incorrect or inadequately secured cyclones and cyclone lids

incorrectly fitted grinding wheels, stones and disks

inappropriate methods/procedures for clearing sample hose blockages

insecure sample deflection devices fitted to the drill head

incorrect fitting of wire to wire-line winch drum

wireline snags and overruns

lack of provision of restraint devices to clean air, sample hoses and drill head sample deflection devices

incorrectly fitted stuffing boxes and T pieces

excessive drill pipe and drill string component wear

unguarded or uncontrolled access to pinch points, i.e. hydraulic make-up and break-out devices

poor triangulation configuration of rod/pipe hoisting equipment for angle of hole

excessive wear to hook and clamshell assemblies

lack of provision of handling equipment for movement of sample bags and heavy up and down hole equipment

poor ergonomic equipment design for tasks such as sample splitting, bagging and movement

inappropriate storage/racking of drill pipe

incorrect use of stilsons

incorrect mixing procedure and application of urethane forms

inadequate security of outside hole collar devices

drill cuttings blockages (down and up hole)

Coordination requirements may include:

drill team

other equipment operators

maintenance personnel

supervisors

worksite personnel

Restraining devices shall include:

two leg stocking type whipchecks

correctly rated shackles

correctly rated and fitted whipcheck anchor points

Restraining devices may also include:

wire rope sling type whipchecks

internal hose wire type whipchecks

hose restraint brackets and clamps

Safe and serviceable condition will be:

free from excessive leaks and excessive wear to internal wear resistant materials

chimney correctly positioned in the cyclone vortex zone to best eliminate dust emission

Make up and break out equipment may include:

stilsons

hydraulic pipe tongs

hydraulic pipe wrenches

hydraulic pipe/rod spinners

hydraulic make/break devices

make up torque requirements

bit break out plates

In-hole equipment may include:

drill rods and drill pipe including:

aircore rods with inner-tubes (may use IF or API threads)

conventional drill pipe (API Reg or API IF threads)

reverse circulation drill pipe (e.g. Remet, Metzke, Drillstar)

drill pipe thread type subs, saver subs, blow up/down subs, dig-out subs and cross-overs (API and IF threads)

floating/fixed inner tubes

inner-tube sealing devices such as aircore inner tube ferrules or RC inner-tube 'O' rings

aircore trumpets and trumpet subs

Drill hole collar casing may include:

steel casing

PVC casing

poly pipe (to maintain open blast hole collar)

Outside hole return collar devices may include:

stuffing boxes and T pieces for conventional open hole drilling, including RAB, hammer or combined RAB hammer

stuffing boxes and T pieces for reverse circulation drilling

discharge restraint devices as required

stuffing boxes and T pieces for discharge directed to sump or cyclone

Drill rod and pipe handling equipment may include:

manual handling

hook and clamshell

hoist plug

automated and semi-automated rod handlers

hydraulic pipe/rod/casing clamps

hydraulic pipe/rod/casing spinner

drill rod/pipe clamps

rod/pipe spanner

slips

slips basket

Drill bits may include:

blade bits

PCD bits

tri-cone bits

button bits (conventional and RC)

aircore bits

Drilling parameters may include:

rotation speed

weight on bit

penetration rate

Drilling additives may include:

drilling mud (e.g. polymers)

foams

cement and cement additives

hole collar sealants:

2 part urethane foam, and/or

gypsum cement

Personal protective equipment includes:

steel-capped boots and hardhat

gloves

dust mask

eye and hearing protection

general protective and reflective clothing